Sintered Wire Mesh Manufacturers & Suppliers

Sintered wire mesh is a type of metal filter media made from multiple layers of woven wire mesh that are fused together through a sintering process. This process involves applying heat and pressure to the woven wire mesh layers, which causes the wires to bond at their contact points, creating a strong and durable mesh structure. The sintering process also results in the formation of uniform, evenly distributed pores throughout the mesh.

Brilliant Metals is one of leading sintered wire mesh manufacturers and suppliers in China, specializing in producing high-quality filter media for diverse industrial applications. Their sintered wire mesh is crafted using advanced manufacturing techniques, ensuring exceptional strength, corrosion resistance, and precise filtration capabilities. With a commitment to quality and innovation, Brilliant Metals delivers reliable solutions tailored to meet the stringent requirements of modern industrial filtration systems.

Structure of Stainless Steel Sintered Mesh Filter

Sintered mesh typically consists of multiple layers of woven wire mesh that are compressed and fused together through a sintering process. 5 layer sintered wire mesh is a very common type. Each layer contributes to the overall filtration performance and durability of the sintered mesh. The number of layers and their specific configurations can vary based on the desired filtration characteristics and application requirements.

  • Filter Layer: Positioned above the support layer, the filter layer is where the actual filtration takes place. It consists of finer woven wire mesh with precise pore sizes designed to trap particles while allowing fluids or gases to pass through.
  • Support Layer/Reinforcing Layer: This is the base layer of the sintered wire mesh filter, providing structural support. It is often made of a coarser mesh to withstand the sintering process and provide stability to the overall structure.
  • Control Layer (Optional): In some sintered mesh designs, a control layer may be included between the support and filter layers. This layer helps regulate flow rates or diffusion rates through the mesh.
  • Protective Layer (Optional): The topmost layer, known as the protective layer, is sometimes added to protect the filter layer from damage or abrasion. It acts as a barrier against harsh conditions, extending the lifespan of the filter.
Sintered Woven Mesh Structure
Perforated Support Sintered Mesh
sintered wire mesh manufacturers
Sintered Wire Mesh Manufacturers
5 layer sintered wire mesh
5 Layer Sintered Wire Mesh Structure
4 layer sintered mesh
4 Layers
316 stainless steel sintered wire mesh filters

Specifications

Specifications of 5-Layer Sintered Wire Mesh Filter
Model No. Nominal Filter Rating (µm) Structure:
Protective Layer + Control Layer + Dispersion Layer + Reinforce Layer + Reinforce Layer		 Thickness (mm) Air Permeability (L/ min/cm2) Bubble Pressure (mm H2O) Weight (kg/m2)
SWM1/5 1 100 + 400×2800 + 100 + 12×64 + 64×12 1.7 1.81 360-600 8.4 kg/m2
SWM2/5 2 100 + 325×2300 + 100 + 12×64 + 64×12 1.7 2.35 300-590
SWM5/5 5 100 + 200×1400 + 100 + 12×64 + 64×12 1.7 2.42 260-550
SWM10/5 10 100 + 165×1400 + 100 + 12×64 + 64×12 1.7 3.00 220-500
SWM15/5 15 100 + 165×1200 + 100 + 12×64 + 64×12 1.7 3.41 200-480
SWM20/5 20 100 + 165×800 + 100 + 12×64 + 64×12 1.7 4.50 170-450
SWM25/5 25 100 + 165×600 + 100 + 12×64 + 64×12 1.7 6.12 150-410
SWM30/5 30 100 + 450 + 100 + 12×64 + 64×12 1.7 6.70 120-390
SWM40/5 40 100 + 325 + 100 + 12×64 + 64 × 12 1.7 6.86 100-350
SWM50/5 50 100 + 250 + 100 + 12×64 + 64 × 12 1.7 8.41 90-300
SWM75/5 75 100 + 200 + 100 + 12×64 + 64 × 12 1.7 8.70 80-250
SWM100/5 100 100 + 150 + 100 + 12×64 + 64 × 12 1.7 9.10 70-190
SWM150/5 150 50 + 100 + 50 + 30×30 + 100 × 50 2.0 25 50-150
SWM200/5 200 40 + 80 + 40 + 20×40 + 80 × 40 2.0 26 50-150

Other specifications also available in customization.

Applications

Sintered wire mesh has a wide range of applications across various industries due to its excellent filtration properties, durability, and versatility.

  • Fluid Filtration
  • Air and Gas Filtration
  • Chemical Processing
  • Fluidization and Aeration
  • High-Temperature Applications
  • Catalyst Support
  • Waste Water Treatment
  • Medical and Laboratory Equipment
  • Automotive and Aerospace
  • Powder Handling

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